Calf flooring
This was the flooring profile invented in 2000 at Grober after many experiments, for use with calves housed inside.
The profile is such for maximum foot support, but at the same time allowing calf excreted products to not block the spaces.
The 8 X4 sheet shown here is made of totally recycled materials that are extruded to make “polyboard”. The holes are then laser cut using the profile in the photo.
The sub flooring was also made of recyled materials, basically 8 foot 2X4′s running across. These were then laid on piers also made of 2X4′s running the length of the barn.
Various protypes were tested and finally this product was installed in a new Grober group housing barn built in 2000 with 1000 calves penned into 16 rooms.
There some problems due to mistakes made in floor assembly that have caused various problems and the perfect flooring is still in developement.

From Waste materials
Polyboard outmatches any other panel material, such as plywood, gypsum, MDF, OSB, hardboards and particleboards in all applications – Indoors, outdoors, underground and underwater!
* FULLY RECYCLABLE
It is 100% environmentally-friendly. No waste!
* TOUGHER THAN WOOD
It is 12 times tougher than wood and plywood.
* MORE USEFUL THAN WOOD

Finished Product - Polyboard
It is versatile: from roofing to sub-flooring – sheathing, siding, walling, partitioning, ceiling, skirting, decking, doors, flooring underlay, hoarding, fencing, road-signs, skate board ramp, bus/truck/railcar/container-flooring and lining, pallets and more.



